SPRAY DRYING, CENTRIFUGAL FIBRE FORMATION AND ELECTROSPINNING IN MODERN PHARMACEUTICAL TECHNOLOGIES

Authors

  • Olena ISHCHENKO Kyiv National University of Technologies and Design, Ukraine
  • Mikael YEGANYAN Kyiv National University of Technologies and Design, Ukraine

DOI:

https://doi.org/10.30857/2786-5371.2026.4.9

Keywords:

electrospinning, spray drying, centrifugal fiber spinning, solid dispersions, nanofibers, drug delivery systems

Abstract

Purpose. The aim of this study was to review and compare modern technologies used for the production of micro- and nanostructured systems for pharmaceutical applications, including spray drying, centrifugal spinning, and electrospinning. Particular attention was paid to their ability to modify the physicochemical properties of active pharmaceutical ingredients, improve bioavailability, and support the development of modern drug delivery systems.

Methodology. The study was based on the analysis, systematization, and comparison of published scientific literature. Recent studies related to the production of micro- and nanostructured materials were reviewed, with a focus on technological principles, material characteristics, and the influence of process parameters on the properties of the final products. The technologies were compared in terms of productivity, scalability, morphology control, impact on active ingredient stability, and potential pharmaceutical applications.

Findings. The literature review showed that spray drying is a well-established and widely used technology for the preparation of amorphous solid dispersions that can improve the solubility and bioavailability of poorly soluble active pharmaceutical ingredients. Centrifugal spinning is characterized by high productivity, does not require high voltage, and has strong potential for industrial scale-up. Electrospinning allows the production of ultrafine fibers with a large specific surface area and precise control of material structure, making it suitable for advanced drug delivery systems with controlled and targeted release. It was found that the choice of technology depends on the properties of the active substance, the requirements of the final dosage form, and the manufacturing process.

Originality. The study provides a comprehensive comparison of three modern technologies for the production of micro- and nanostructured pharmaceutical systems. Their technological features, material characteristics, advantages, limitations, and future development prospects are summarized and discussed from the perspective of pharmaceutical development.

Practical value. The presented results can be used to select appropriate technologies for the development of modern pharmaceutical dosage forms based on micro- and nanostructured systems. The conclusions may be useful for pharmaceutical scientists, formulation developers, and industry professionals involved in improving drug performance and implementing innovative technological approaches in pharmaceutical research and manufacturing.

Downloads

Download data is not yet available.

Author Biographies

Olena ISHCHENKO, Kyiv National University of Technologies and Design, Ukraine

Doctor of Technical Sciences, Professor, Professor of the Department of Industrial Pharmacy,

Kyiv National University of Technologies and Design, Ukraine;

Leading Researcher, Department of Physical-Organic Chemistry of Functional Substances and Materials, L. M. Litvinenko Institute of Physical-Organic Chemistry and Coal Chemistry NAS of Ukraine, Kyiv. Ukraine

https://orcid.org/0000-0002-9510-6005

Scopus Author ID: 57200013816

Mikael YEGANYAN, Kyiv National University of Technologies and Design, Ukraine

Postgraduate Student at the Department of Industrial Pharmacy

https://orcid.org/0009-0000-1246-6594

References

Wang Q., Ji P., Bu T. et al. Recent Progress in the Application of Electrospinning Technology in the Biomedical Field. Journal of Functional Biomaterials. 2025. Vol. 16, No. 7. Article 266. DOI: https://doi.org/10.3390/jfb16070266.

Ordoubadi M., Wang H., Vehring R. Mechanistic Formulation Design of Spray-Dried Powders. KONA Powder and Particle Journal. 2023. Vol. 40. P. 149–171. DOI: https://doi.org/10.14356/kona.2023012.

Lian S., Lamprou D., Zhao M. Electrospinning Technologies for the Delivery of Biopharmaceuticals: Current Status and Future Trends. International Journal of Pharmaceutics. 2024. Vol. 651. Article 123641. DOI: https://doi.org/10.1016/j.ijpharm.2023.123641.

Abu Elella M. H., Al Khatib A. O., Al-Obaidi H. Spray-Dried Nanolipid Powders for Pulmonary Drug Delivery: A Comprehensive Mini Review. Pharmaceutics. 2024. Vol. 16, No. 5. Article 680. DOI: https://doi.org/10.3390/pharmaceutics16050680.

Ahmed J., Gultekinoglu M., Edirisinghe M. Recent Developments in the Use of Centrifugal Spinning and Pressurized Gyration for Biomedical Applications. Wiley Interdisciplinary Reviews: Nanomedicine and Nanobiotechnology. 2024. Vol. 16, No. 1. Article e1916. DOI: https://doi.org/10.1002/wnan.1916.

Marjuban S. M. H., Rahman M., Duza S. S. et al. Recent Advances in Centrifugal Spinning and Their Applications in Tissue Engineering. Polymers. 2023. Vol. 15, No. 5. Article 1253. DOI: https://doi.org/10.3390/polym15051253.

Wahab W., Alshamsi R., Alharsousi B. et al. Recent Developments in Pharmaceutical Spray Drying: Modeling, Process Optimization, and Emerging Trends with Machine Learning. Pharmaceutics. 2025. Vol. 17, No. 12. Article 1605. DOI: https://doi.org/10.3390/pharmaceutics17121605.

Jadhav K., Kole E., Singh R. et al. A Critical Review on Developments in Drying Technologies for Enhanced Stability and Bioavailability of Pharmaceuticals. Drying Technology. 2024. Vol. 42, No. 9. P. 1415–1441. DOI: https://doi.org/10.1080/07373937.2024.2357181.

Pudžiuvelytė L., Petrauskaitė E., Stabrauskienė J., Bernatonienė J. Spray-Drying Microencapsulation of Natural Bioactives: Advances in Sustainable Wall Materials. Pharmaceuticals. 2025. Vol. 18, No. 7. Article 963. DOI: https://doi.org/10.3390/ph18070963.

Naeimirad M., Krins B., Gruter G.-J. M. A Review on Melt-Spun Biodegradable Fibers. Sustainability. 2023. Vol. 15, No. 19. Article 14474. DOI: https://doi.org/10.3390/su151914474.

Naeimirad M., Krins B., McLuskie A. et al. Physical Characterization and Biodegradation of Fibers Produced by Melt-Spinning of Aliphatic Polyesters. Scientific Reports. 2025. Vol. 15. Article 24543. DOI: https://doi.org/10.1038/s41598-025-04258-z.

Tran T. P. A., Luong A. H., Lin W. C. Characterizations of Centrifugal Electrospun Polyvinyl Alcohol/Sodium Alginate/Tamanu Oil/Silver Nanoparticles Wound Dressing. IEEE Transactions on Nanobioscience. 2024. Vol. 23, No. 2. P. 368–377. DOI: https://doi.org/10.1109/TNB.2024.3371224.

Лісовий В. М., Бессарабов В. І. Дослідження технологічних аспектів виготовлення полімерного композиційного матеріалу методом відцентрового формування волокон. Technology Audit and Production Reserves. 2024. Т. 4, № 3(78). С. 22–27. DOI: https://doi.org/10.15587/2706-5448.2024.310805.

Bessarabov V., Lisovyi V., Lyzhniuk V., Kostiuk V., Smishko R., Yaremenko V., Goy A., Derkach T., Kuzmina G., Gureyeva S. Development and characterisation of polymeric solid dispersed systems of hesperidin, obtained by centrifugal fibre formation. Heliyon. 2025. Vol. 11, Issue 4. Article e42702. DOI: https://doi.org/10.1016/j.heliyon.2025.e42702.

Teng Y., Song L., Shi J., Lv Q., Hou S., Ramakrishna S. Advancing Electrospinning Towards the Future of Biomaterials in Biomedical Engineering. Regenerative Biomaterials. 2025. Vol. 12. Article rbaf034. DOI: https://doi.org/10.1093/rb/rbaf034.

Hossain M. R., Alam M. M., Esposito Corcione C., Striani R., Alam M. S. Electrospun Polycaprolactone/Gelatin Blended Nanofibre Textiles with Controlled Dexamethasone Release for Anti-Inflammatory Wound Dressings. Polymers. 2026. Vol. 18, No. 12. Article 1495. DOI: https://doi.org/10.3390/polym18121495.

Gupta I., Rumde P., Vannam S. S., Patil T. M., Pongade V. V. A Review on Electrospinning Techniques and Its Applications. International Journal of Pharmaceutical Sciences. 2024. Vol. 2, No. 10. DOI: https://doi.org/10.5281/zenodo.14000605.

Alli Y. A., Bamisaye A., Ige A. S. et al. Coaxial Electrospinning as a Promising Technique for Fabricating Advanced Materials for Energy Storage Applications. Discover Applied Sciences. 2026. Vol. 8. Article 88. DOI: https://doi.org/10.1007/s42452-025-07641-7.

O'Meara C. H., Nguyen T. V., Jafri Z., Boyer M., Shonka D. C. Jr., Khachigian L. M. Personalised Medicine and the Potential Role of Electrospinning for Targeted Immunotherapeutics in Head and Neck Cancer. Nanomaterials. 2024. Vol. 14, No. 1. Article 6. DOI: https://doi.org/10.3390/nano14010006.

Hassam H., Shoaib M. H., Yousuf R. I. et al. Formulation Development and Evaluation of Nimesulide Transdermal Gel Patch System. Polymer Bulletin. 2022. Vol. 79. P. 5121–5138. DOI: https://doi.org/10.1007/s00289-021-03764-0.

Published

2026-10-05

How to Cite

ІЩЕНКО, О., & ЄГАНЯН, М. (2026). SPRAY DRYING, CENTRIFUGAL FIBRE FORMATION AND ELECTROSPINNING IN MODERN PHARMACEUTICAL TECHNOLOGIES. Technologies and Engineering, 27(4), 102–115. https://doi.org/10.30857/2786-5371.2026.4.9

Issue

Section

Articles