IMPROVEMENT OF TECHNOLOGY DESIGN IN PRECISION FORGING PROCESS BASED ON DEVELOPMENT OF ENERGY METHOD WITH POWER BALANCE

Abstract

Improvement of technology design in precision forging process based on development of energy method with power balance and development of recommendation with the rational use of systematized based on kinematic modules in complex configuration to make calculated schemes for power mode assessments and shaping of part in cold forging extrusion process with subsequent software implementation are considered. Methodology. Energy method of power balance is considered based on kinematic module method that will  be  systematized  the  results  of  investigation  for  expanding  in  cold  forging  extrusion  process  with  the definition of the power mode in deformation and features of semi-finished product shaping to make hollow and rod parts with flange such as sleeves and glasses.
Results.  Development  results  of  recommendation  with  the  rational  use  of  systematized  based  on kinematic modules in complex configuration to make calculated schemes including with the ability to quickly take into account changes in the configuration of the tool have been determined. This made it possible to define the  several  factors  for  controlling  the  shaping  of  the  semi-finished  product  in  combined  and  sequential combined cold forging extrusion processes. Scientific novelty. Energy method of power balance is considered such as an effective method of preliminary analysis to determine the area of rational use in cold forging process based on process technology design to make complex parts. Practical  significance.  Software  product  development  with  extended  systematization  based  on kinematic modules, complex of calculation models in cold forging extrusion with power mode assessments and to  predict  shaping  of  part  and  defect  formation  such  as  dimple  defect  will  contribute  more  active implementation in the manufacturing industry for combined cold forging extrusion processes.